The Future of Robotic Manufacturing
Picture a future where robots and humans work in sync, and danger is replaced by opportunity. This episode explores the surge in manufacturing automation, spotlighting a retailer’s bold deployment of 17,000 robots. Yet, for smaller companies, robotics feels out of reach—high costs, technical complexity, and the need for a bold leader to drive change.
Meet Mark Gagas, COO at Sensory Robotics.
Enter Sensory Robotics, born from a surprising twist. At a high school robotics event, the founder showcased a VR sword-fighting robot that stopped when kids got close. A Toyota Group onlooker saw potential, sparking a pivot from gaming to revolutionary safety solutions.
Traditional robots are caged for safety, requiring complex protocols like lockout/tagout. Sensory’s SR1 system changes that, using 3D time-of-flight sensors to create a virtual safety net around existing robots. It maps the workspace in real-time, pausing robots when humans enter and resuming when clear—a seamless blend of safety and productivity.
SR1 is a game-changer: it bolts onto current systems, slashing costs and bypassing safety workarounds. It promises safer workplaces, potentially cutting workers’ comp claims and boosting hiring. Hardwired via Ethernet with 400ms latency (adjustable to 200ms), its Safe Visionary 2 sensors eliminate blind spots, adapting to any compatible hardware.
Sensory Robotics is already in major automotive, aerospace, DOD, and consumer goods firms, with new Michigan installs and a big DOD contract. The future shines brighter with SR Mobile, bringing safety to AGVs in warehouses, and SR2 (Q1 2026), embedding safety into robot arms for easy licensing. Could this tech reach self-driving cars? Speed and latency pose challenges, but the dream is alive.
For staffing, where safety is a constant worry, SR1 is a lifeline, fostering trust and secure workplaces for all.
Key Takeaways:
SR1 makes human-robot collaboration safe and affordable.
From VR gaming to safety innovation, Sensory’s story is one of serendipity.
SR Mobile and SR2 promise broader, safer automation.
Safer workplaces cut costs and attract talent.
